Power Tools Software
At Srujannovate, we take pride in developing innovative, customer-centric software solutions that enhance operational efficiency in the manufacturing industry. One of our recent projects exemplifies this commitment—delivering a customized software solution to simplify and optimize the process of setting tightening parameters for assembly-line power tools.
Our customer relied on power tools to tighten nut bolts during the assembly process. However, configuring the preset tightening settings required direct operator input, leading to a steep learning curve and a high potential for errors. Training each operator to use these tools efficiently was time-consuming and costly, and any mistakes in configuration could result in expensive rework.
To address these challenges, we designed and developed an intuitive desktop application that automates and simplifies most of the operations. Our solution significantly reduces the possibility of human error and minimizes training requirements by providing a seamless, user-friendly interface. Additionally, the software consolidates shift data into a single Excel file, enabling supervisors to monitor and analyze performance effortlessly.
One of the standout features of this application is its ability to visually guide operators by displaying images of the parts being worked on. This not only makes the process more intuitive but also ensures accuracy in execution.
By transforming a traditionally complex task into an easy-to-use software-driven process, we have empowered our customer’s workforce, increased efficiency, and reduced operational risks. At Srujannovate, we remain dedicated to driving innovation and delivering solutions that make a measurable impact in the manufacturing sector.
Battery Testing Software
At Srujannovate, we are committed to developing cutting-edge software solutions that streamline complex industrial processes. One of our recent innovations is a powerful battery testing software designed to automate and optimize battery charging and discharging cycles, ensuring that batteries perform as expected under real-world conditions.
Our customer faced the challenge of simultaneously controlling and monitoring 400 batteries during testing cycles. Traditional methods required significant manual intervention, leading to inefficiencies and delays in identifying performance issues.
To address this, we developed a robust software solution capable of connecting to all 400 battery controllers simultaneously. Our system enables seamless program uploads, real-time monitoring, and comprehensive data collection throughout the testing process. By automating these critical functions, we have significantly reduced the need for repeated program runs in case of failures, minimizing manual intervention and enhancing overall efficiency.
This solution not only optimizes testing workflows but also provides valuable insights through data analysis, allowing for proactive decision-making and improved battery quality assurance.
At Srujannovate, we take pride in delivering intelligent, scalable solutions that drive operational excellence. Our focus remains on leveraging technology to solve industry challenges, ensuring our customers achieve maximum efficiency and reliability in their processes.
Vending Machine Software Solution
At Srujannovate, we are dedicated to developing innovative software solutions that simplify complex industrial processes. One of our recent projects revolutionized the way our customer managed vending machine operations by replacing traditional PLC-based control systems with a modern, software-driven approach.
Challenges with the Previous System
Our customer initially relied on PLCs to control sensors and actuators in their vending machines. However, modifying sensor inputs or actuator parameters was a cumbersome process that required programming expertise. This slowed down innovation and made on-site modifications challenging.
Our Solution
To address these limitations, we developed a comprehensive backend system powered by a Raspberry Pi single-board computer. This solution provided an intuitive way to manage sensors and actuators without the need for specialized programming skills. Additionally, it streamlined order management, eliminating the need for a salesperson, and enabled seamless payment processing via cash, UPI, and card transactions.
Key Benefits
✅ Easy Modifications – Our software allowed the customer to create multiple versions of vending machines, each designed to dispense different products. On-site adjustments could be made effortlessly without requiring extensive training or specialized tools.
✅ Simplified Operations – By eliminating the complexities of PLC programming, we empowered the customer to focus on developing new vending machine models rather than spending time configuring control systems.
✅ Enhanced Innovation & Scalability – With a flexible and user-friendly backend, the customer could rapidly scale and innovate their vending machine offerings, improving operational efficiency and market adaptability.
At Srujannovate, our mission is to leverage smart technology to drive efficiency and innovation in the manufacturing and automation sectors. This project is a testament to how the right software can unlock new possibilities and accelerate business growth.